nivelco

FM approval

  • We are pleased to announce that after extensive testing and effort NIVELCO’s NIVOTRACK M-500 series with dual compartment aluminium housing awarded first FM (Factory Mutual) and CSA (Canadian Standards Association) Explosion Proof Certification required by the North American markets.


   PiloTREK - compact - (Non-contact Microwave) : LEVEL TRANSMITTERS

FEATURES :
  • Output versions: 25 GHz (K-band) Pulse Radar.
  • Adjustment, programming: With local display/programmer module, remote HART programming
  • Mounting: On top of the tank. Sshould not be mounted in the middle of the tank or in the vicinity of the filling place or the outlet of the tank. The distance between the sensor and the tank wall should be at least 200 mm. The antenna face should be parallel to the medium surface within ± 2-3°. The instrument should be protected against direct sunshine.
  • Housing material: Plastic (PBT), Paint coated aluminium or Stainless steel
  • Material of wetted parts: Horn, Parabolic: 1.4571 (316 Ti) stainless steel; enclosure: PP, PTFE
  • Operating principle: The operation of the non-contact microwave level transmitters is based on the measurement of the time of flight of the microwave burst. The propagation speed of of the emitted linearly polarized microwave impulses is practically the same in air, gases and in vacuum, independently from the process temperature and pressure, so the measured distance is not affected by the physical parameters of medium to be measured. The time of flight of the reflected signal is measured and processed by the electronics, and then this is converted to distance, level or volume proportional data.
  • Ex approval
  • Protection: IP67

APPLICATION CONSIDERATIONS :
  • Suggested applications: Water and wastewater, Power generation, Food and beverage, Pharmaceutical, Chemical industry. For mid/ large-size vessels.
  • Measurable mediums: Liquids and slurries in general
  • Advantages: Easy installation due to small antennas. The rotation of the polarization plane can minimize unwanted false reflections. The enclosed antenna versions can be replaced without removing the antenna enclosure from the process. 99-point linearisation.
  • Special applications: Level measurement through plastic tank wall. Sanitary types for meeting high hygienic requirements.
  • Application restrictions: In some instances (e.g. disturbing reflections, steam or gas condensation) the maximal measurement range might decrease by 50 %! The relative dielectric constant (εr) of the medium should be more than 1.4 in case of parabolic design, or it should be more than 1.9 with horn antenna types.

TECHNICAL DATA :
  • Measuring frequency: 25 GHz (K-band)
  • Accuracy: ±3 mm
  • Measuring range: max. 23 m
  • Power supply: 20–36 V DC
  • Output: 4–20 mA + HART
  • Antenna material: parabolic, horn: 1.4571, enclosure (optional): PP, PTFE
  • Antenna diameter: DN40 mm (1½''), DN50 mm (2''),
    DN80 mm (3''), DN150 mm (6'')
  • Ambient temperature: -20°C ... +60°C
  • Medium temperature: -30°C … +100°C,
    high temperature version: -30°C … +180°C
  • Process pressure (depending on the antenna): -1 – 25 bar
  • Process connection: 1½'', 2'' BSP/NPT,
    or DIN/ANSI flanges, TRICLAMP, DN50 sanitary
  • Protection: IP67
  • Communication certifications: FCC, R&TTE
  • Ex marking:
    ATEX II 1 G Ex ia IIB T6...T3 Ga
    ATEX II 1/2 G Ex ia IIB T6...T5 Ga/Gb



       Print...
 
FEATURES

  • 2-wire compact transmitter
  • 25 GHz (K-band) measuring signal
  • Non-contact level metering
  • Accuracy up to ±3 mm
  • Measuring range up to 23 m
  • Plug-in graphic display module
  • HART communication
  • 99-point linearisation
  • Plastic, aluminium or stainless steel housing
  • Parabolic, horn or enclosed antenna models
  • Stainless steel or plastic enclosed antenna
  • Hight temperature range
  • IP67 protection
  • Explosion-proof models

APPLICATIONS

  • Level measurement of liquids, slurries, emulsions
    and other chemicals
  • Water and wastewater industry
  • Pharmaceutical industry, chemical industry
  • Food-industry, energy-industry
  • For high precision level measurement tasks

SPECIFICATIONS

  • Measuring frequency: 25 GHz (K-band)
  • Power supply: 20–36 V DC
  • Output: 4–20 mA + HART
  • Antenna material: parabolic, horn: 1.4571, enclosure (optional): PP, PTFE
  • Antenna diameter: DN40 mm (1½''), DN50 mm (2''),
    DN80 mm (3''), DN150 mm (6'')
  • Ambient temperature: -20°C ... +60°C
  • Medium temperature: -30°C … +100°C,
    high temperature version: -30°C … +180°C
  • Process pressure (depending on the antenna): -1 – 25 bar
  • Process connection: 1½'', 2'' BSP/NPT,
    or DIN/ANSI flanges, TRICLAMP, DN50 sanitary
  • Protection: IP67
  • Communication certifications: FCC, R&TTE
  • Ex marking:
    ATEX II 1 G Ex ia IIB T6...T3 Ga
    ATEX II 1/2 G Ex ia IIB T6...T5 Ga/Gb


       Print...



 
FEATURES ::
  • 2-wire compact transmitter
  • 25 GHz (K-band) measuring signal
  • Non-contact level metering
  • Accuracy up to ±3 mm
  • Measuring range up to 23 m
  • Plug-in graphic display module
  • HART communication
  • 99-point linearisation
  • Plastic, aluminium or stainless steel housing
  • Parabolic, horn or enclosed antenna models
  • Stainless steel or plastic enclosed antenna
  • Hight temperature range
  • IP67 protection
  • Explosion-proof models
APPLICATIONS ::
  • Level measurement of liquids, slurries, emulsions
    and other chemicals
  • Water and wastewater industry
  • Pharmaceutical industry, chemical industry
  • Food-industry, energy-industry
  • For high precision level measurement tasks
SPECIFICATIONS ::
  • Measuring frequency: 25 GHz (K-band)
  • Power supply: 20–36 V DC
  • Output: 4–20 mA + HART
  • Antenna material: parabolic, horn: 1.4571, enclosure (optional): PP, PTFE
  • Antenna diameter: DN40 mm (1½''), DN50 mm (2''),
    DN80 mm (3''), DN150 mm (6'')
  • Ambient temperature: -20°C ... +60°C
  • Medium temperature: -30°C … +100°C,
    high temperature version: -30°C … +180°C
  • Process pressure (depending on the antenna): -1 – 25 bar
  • Process connection: 1½'', 2'' BSP/NPT,
    or DIN/ANSI flanges, TRICLAMP, DN50 sanitary
  • Protection: IP67
  • Communication certifications: FCC, R&TTE
  • Ex marking:
    ATEX II 1 G Ex ia IIB T6...T3 Ga
    ATEX II 1/2 G Ex ia IIB T6...T5 Ga/Gb




Colour Brochure  Mb.  
hu
PiloTREK 3,11 
en
PiloTREK 3,06 
de
PiloTREK 5,81 
cz
PiloTREK 7,57 
ru
PiloTREK 2,52 
pl
PiloTREK 2,51 
User's Manual  Mb.  
-
 
Programming Manual  Mb.  
hu
PiloTREK W-100 1,49 
en
PiloTREK W-100 1,54 
de
PiloTREK W-100 1,11 
cz
PiloTREK W-100 0,96 
pt
PiloTREK W-100 1,07 
Product Certificates  Mb.  
ATEX
PiloTREK W-100 5,21 
IEC
PiloTREK W-100 0,50 
FCC
PiloTREK W-100 0,05 
DoC
EU declaration of conformity 0,21 
DoC
EU declaration of conformity - ATEX 0,23 
INMETRO
PiloTREK W-100 0,38 
EAC
PiloTREK W-100 3,45 

Download drawings in DXF format :  Download
Code numberDescriptionProcess connection2D PDF2D JPG3D
W[HJ]S-14N-4High temperature, Aluminium housing - 1 1/2 horn antenna1 1/2 NPTW[HJ]S-14N-4W[HJ]S-14N-4-
W[HJ]S-15N-4High temperature, Aluminium housing - 2 horn antenna2 NPTW[HJ]S-15N-4W[HJ]S-15N-4-
W[HJ]S-140-4High temperature, Aluminium housing - 1 1/2 horn antenna1 1/2 BSP / NPTW[HJ]S-140-4W[HJ]S-140-4W[HJ]S-140-4
W[HJ]S-150-4High temperature, Aluminium housing - 2 horn antenna2 BSP / NPTW[HJ]S-150-4W[HJ]S-150-4W[HJ]S-150-4
W[HJ]S-180-4High temperature, Aluminium housing - 3 horn antennaDN80 flangeW[HJ]S-180-4W[HJ]S-180-4W[HJ]S-180-4
WHS-140-4+WAT-14THygienic version, High temperature, Alu Housing, 2 antenna with PTFE enclosure2 TriClampWHS-140-4+WAT-14TWHS-140-4+WAT-14T-
W_S-140-4+WAT-14RHygienic version, Aluminium housing + PTFE enclosure with DN 50 pipe couplingDN 40 MilchW_S-140-4+WAT-14RW_S-140-4+WAT-14R-
W_S-140-4+WAT-14THygienic version, Aluminium housing + PTFE enclosure with 2 Triclamp2 TriclampW_S-140-4+WAT-14TW_S-140-4+WAT-14T-
WEM-140-4+WAT-14RHygienic version, Plastic housing + PTFE enclosure with DN 50 pipe couplingDN 40 MilchWEM-140-4+WAT-14RWEM-140-4+WAT-14R-
WEM-140-4+WAT-14THygienic version, Plastic housing + PTFE enclosure with 2 Triclamp2 TriclampWEM-140-4+WAT-14TWEM-140-4+WAT-14T-
W[EG]S-14N-4Aluminiumhousing with st. steel horn antenna1 1/2 NPTW[EG]S-14N-4W[EG]S-14N-4-
W[EG]S-15N-4Aluminiumhousing with 2 st. steel antenna2 NPTW[EG]S-15N-4W[EG]S-15N-4-
WES-119-4Aluminium housing - DN 150 parabolic antennaDN150 flangeWES-119-4WES-119-4WES-119-4
WES-140-4Aluminium housing, 1 1/2 horn antenna1 1/2 BSP / NPTWES-140-4WES-140-4WES-140-4
WES-140-4+WAP-14NAluminium housing - 1 1/2 horn antenna + PP enclosure1 1/2 NPTWES-140-4+WAP-14NWES-140-4+WAP-14N-
WES-140-4+WAP-140Aluminium housing - 1 1/2 horn antenna + PP enclosure1 1/2 BSP / NPTWES-140-4+WAP-140WES-140-4+WAP-140-
WES-150-4Aluminium housing - 2 horn antenna2 BSP / NPTWES-150-4WES-150-4WES-150-4
WES-150-4+WAP-15NAluminium housing - 2 horn antenna + PP enclosure2 NPTWES-150-4+WAP-15NWES-150-4+WAP-15N-
WES-150-4+WAP-150Aluminium housing - 2 horn antenna + PP enclosure2 BSP / NPTWES-150-4+WAP-150WES-150-4+WAP-150-
WES-18_-4Aluminium housing - 2 horn antenna + PP enclosureDN 80/100/125/150 flangeWES-18_-4WES-18_-4-
WEM-15N-4Plastic housing - 2 horn antenna2 NPTWEM-15N-4WEM-15N-4-
WEM-140-4Plastic housing - 1 1/2 horn antenna1 1/2 BSP / NPTWEM-140-4WEM-140-4WEM-140-4
WEM-140-4+WAP-140Plastic housing - 1 1/2 horn antenna + PP enclosure1 1/2 BSP / NPTWEM-140-4+WAP-140WEM-140-4+WAP-140-
WEM-150-4Plastic housing - 2 horn antenna2 BSP / NPTWEM-150-4WEM-150-4WEM-150-4
WEM-150-4+WAP-150Plastic housing - 2 horn antenna + PP enclosure2 BSP / NPTWEM-150-4+WAP-150WEM-150-4+WAP-150-
WEM-18_-4Plastic housing - 2 horn antenna + PP enclosureDN 80/100/125/150 flangeWEM-18_-4WEM-18_-4-
WEP-14N-4Plastic housing - 1 1/2 with PP encapsuled antenna1 1/2 NPTWEP-14N-4WEP-14N-4-
WEP-15N-4Plastic housing - 2 with PP encapsuled antenna2 NPTWEP-15N-4WEP-15N-4-
WEP-140-4Plastic housing - 1 1/2 with PP encapsuled antenna1 1/2 BSP / NPTWEP-140-4WEP-140-4WEP-140-4
WEP-150-4Plastic housing - 2 with PP encapsuled antenna2 BSP / NPTWEP-150-4WEP-150-4-
























2016 - Konstanca, SARGEANT MARINE ROMANIA S.R.L., Románia

The end-user SARGEANT MARINE ROMANIA S.R.L. is an England-based company having leading role in the Romanian road construction industry for nearly 20 years considering the amount of produced bitumen. The company’s facility is located in Constanța in the coast of the Black Sea where the bitumen is stored in 7 high capacity (9000 m3) tanks. The measurement task was the following:
  • Continuously measure the stored volume in the tanks
  • Temperature measurement in three points inside the tank
  • Providing high fail-safe alarm with sound and visual indication
  • Local displaying of the measurement data
  • Collecting and logging the data in a central computer
  • Volume correction based on the measured temperature


Read more ... PILOTREK & NIVELCO CK application in romania

  Nivelco's instruments:
  • PiloTREK WHS-150-4 – 1 pc
  • PiloTREK WJS-182-4 – 6 pcs
  • THERMOCONT TBC-526-4 – 21 pcs
  • NIVOCAP CMV-115-1 – 7 pcs
  • MultiCONT PRD-2MA-1 – 3 pcs
  • NIPOWER PPK-331-1 – 2 pcs
  • NIVISION process visualization software

      

    
285,446 


2015 - Animal protein processing plant, Lins, Brazil :: Distributor: NIVETEC

JBS is a global leader in animal protein processing, owner of beef, pork and lamb, poultry and leather processing plants, in addition to feedlots. It also operates in the segments of cleaning and hygiene products, collagen, can making, casings, biodiesel, vegetable, recycling and transport. Headquartered in Sao Paulo and foothold in 22 different countries, the company has more than 185,000 employees in production platforms and sales offices.
The PiloTREK level transmitters provide highly reliable level measurement in the city of Lins in Sao Paulo state, where 16 cylindrical tanks with 16 m (52.5 ft) height need to be measured with high accuracy. The storage tanks – which are equipped with PiloTREK WGP-140-4 type Pulse Burst Radars with PP encapsulated DN40 (1 ½”) antenna – contain water based emulsion of vegetable fats. The process temperature inside the tanks is 60 °C (140 °F) and the level never goes under 25%.

  Nivelco's instruments:
  • PiloTREK WGP-140-4 – 16 pcs

    
273,638 


2013 - Hartmann Hungary, Ács

The main product of Hartmann Hungary is paper egg tray which is manufactured from recycled paper waste. The pre-processed paper waste should be cleaned from the painting materials mainly for optical and for chemical protection reasons. This so-called „deink” process use Hydrogen peroxide which is stored in a large outside plastic tank. The continuous level measurement is solved with a PiloTREK Pulse Burst Radar, high / low fail safe alarm is provided by NIVOSWITCH level switches and the temperature should be also measured. The challenging measurement conditions are high temperature and strong condensation, this is the reason that the PiloTREK level transmitter is equipped with PP antenna enclosure.

  Nivelco's instruments:
  • PiloTREK WGS-150-4
  • WAP-150-0 antenna enclosure + MFT-222-3 flange
  • NIVOSWITCH RFM-410-0
  • NIVOSWITCH RCM-400-3
  • THERMOCONT TSP-119-0

      

  
248,649 


2013 - GlaxoSmithKline, Gödöllő, Hungary

GSK is one of the most well-known medicinal chemistry and vaccine producers all over the world. In the Hungarian facility of GSK they use CIP Cleaning-In-Place / SIP Sterilization-In-Place processes in order to provide the required high purity for the medicinal production. These cleaning processes use low concentration acid materials which is in this case is sulphuric acid, stored in 1m3 (35.3 ft3) moveable vessels. The level measurement of the removeable sulphuric acid storage tanks is solved by a PiloTREK Pulse Burst Radar equipped into the openable top over the tank. The speciality of the application that the PiloTREK Pulse Burst Radar measures the level through the plastic tank wall.

  Nivelco's instruments:
  • PiloTREK WGP-140-4

    

  
248,306 


2013 - Dirary plant, Czech Republic :: Distributor: NIVELCO Bohemia

A creamery in the Czech Republic produces milk products and uses some types of corrosive chemicals for example in the cleaning process where the level measurement of these mediums are really challenging for all instrument manufacturers. The chemicals are stored in 2 closed 1 m3 (35.3 ft3) sized plastic tanks. The customer’s demand was to continuously measure the level of the chemicals using non-contact radar measurement through the plastic tank wall.

Read more ... Level metering through the tank wall with PiloTREK transmitter (Czech Republic)

  Nivelco's instruments:
  • PiloTREK WEM-150-4

      
241,464 


2013 - Sargeant Marine S.R.L., Romania :: Distributor: NIVELCO Tehnica Masurarii

The subject of the measurement task is 160 °C (320 °F) bitumen in order to proper stock management. The level in the 7.9 m (25.9 feet) high tank is measured by a PiloTREK WHS-180-4 high temperature type unit. The PiloTREK is connected to a data logging capable MultiCONT PRD-210 process controller unit to monitor the measurement data.

Read more ... PiloTREK test in the coast of the Black Sea in Romania

  Nivelco's instruments:
  • PiloTREK WHS-180-4
  • MultiCONT PRD-210

      
234,915 


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